Home the Tool Changer Komo Machine – Mach One S
| 1. Empty all pockets of the carousel. 2. Load a tool holder in the spindle. 3. Call spindle down (Example: T102; M03 S0;). 4. Make sure machine is in TC manual mode (TC AUTO/MAN pushbutton shouldnot be lit). 5. Jog Y axis towards carousel until this message is displayed: |
| 6. Hold down the OT BYPASS pushbutton, TOOL CHANGE pushbutton and theIN POSN pushbutton simultaneously until the TOOL CHANGE and IN POSNpushbuttons illuminate. The carousel should now turn freely (or somewhatfreely). You should see this message: |
| 7. Slowly turn the carousel to the approximate home position (pocket 1 in linewith the spindle). 8. Using the MPG, move the tool holder into the # 1 pocket – centering it asclose as possible. |
| 9. Press the HOME pushbutton to complete the reference sequence. You shouldsee this message:This step will “grab” the current Z and Y positions and insert them into macro variables (#500-#505). |
| 10. Press the RESET key to clear the ATC MUST BE HOMED message: 11. Move the spindle away from the carousel in the positive Y direction. |
| 12. Home the ATC (Press the HOME and Tool Change pushbuttonssimultaneously). Empty the spindle as required (even if the spindle is emptythe DRAWBAR pushbutton must be pressed). 13. Command a tool change to verify carousel position (Example: T2001 M06;). 14. If successful, home the ATC (Home and Tool Change pushbuttons) and load atool in pocket 1. Command a tool change for pocket 1 (T2001 M06;). 15. If tool change is successful and alignment looks OK, home the ATC (Home andTool Change pushbuttons) – load the carousel and run the TC test program forapprox. 15 minutes (so every pocket is tested at least once). |
Mach One S and Solution TG – Fanuc Beta
| 1. Press the E-STOP button. 2. Rotate the carousel manually 360 Deg and then align pocket one to spindle (carousel should be empty of all tools). 3. Press the SYSTEM hard key and then press the right-most soft key [+] three times until you see PMM. 4. Press the PMM soft key, at this time the screen will turn black, then press the SYSTEM soft key and then the PARAMsoft key. 5. Arrow down until you find parameter 11, enter 10000001 then press the INPUT soft key. 6. Cycle the power. Properly shut down Windows “Shut down, not Restart” and power off and then back on at thecontrol. 7. Pull E-STOP back out. 8. Power up machine (there should be no alarms) ATC MUST BE HOMED message will be displayed. 9. Go to MDI and lower spindle – T102; M3S0; – INSERT – CYCLE START. 10. Manually put any tool holder in the spindle. 11. Open shroud doors and then press E-STOP. 12. Press the SYSTEM hard key and then press the right-most soft key [+] three times until you see PMM. 13. Press the PMM soft key, at this time the screen will turn black, then press the SYSTEM soft key and then the PARAMsoft key. |
| 14. Arrow down until you find parameter 11, enter 10000000 then press theINPUT soft key. 15. Pull the E-STOP back out, 1066 TOOL CHANGER 2 NOT READY alarm should bedisplayed. 16. Make sure machine is in TC manual mode (TC AUTO/MAN pushbutton shouldnot be lit). 17. Jog Y axis towards carousel until this message is displayed: |
| 18. Hold down the OT BYPASS pushbutton, TOOL CHANGE pushbutton and theIN POSN pushbutton simultaneously until the TOOL CHANGE and IN POSNpushbuttons illuminate. The carousel should now turn freely (or somewhatfreely). You should see this message: |
| 19. Carousel pocket 1 should be lined up with the tool in the spindle. If not, do sonow. Slowly turn the carousel to the approximate home position (pocket 1 inline with the spindle). 20. Using the MPG, move the tool holder into the # 1 pocket – centering it asclose as possible. |
Home the Tool ChangerKomo Machine, Inc. 3 7/6/2016
| 21. Press the HOME pushbutton to complete the reference sequence. You shouldsee this message: TC HAS BEEN SUCCESSFULLY REFERENCED – JOG Y+. Thiswill “grab” the current Z and Y positions and insert them into macro variables(#500-#505). 22. Press the SYSTEM hard key and then press the right-most soft key [+] threetimes until you see PMM. 23. Press the PMM soft key, at this time the screen will turn black, next press theSYSTEM soft key and then the PARAM soft key. 24. Page down until you find parameter 11, enter 10000001 then press the INPUTsoft key (this will set home position of the carousel). 25. Move the spindle away from the carousel in the positive Y direction. 26. Cycle the power. Properly shut down Windows “Shut down, not Restart” andpower off and then back on at the control. 27. Upon Power Up, home X axis as required (TG Models only). If not a TG Model,then continue with next step. |
| 28. Home the ATC (Press the HOME and Tool Change pushbuttonssimultaneously). Empty the spindle as required (even if the spindle is emptythe DRAWBAR pushbutton must be pressed). 29. Turn RAPID OVERRIDE knob to 25%. Command a tool change to empty pocketto verify carousel position (Example: T2001 M06; – INSERT – CYCLE START). 30. If successful, home the ATC (Home and Tool Change pushbuttons) and load atool in pocket 1. Command a tool change for pocket 1 (T2001 M06;). 31. If tool change is successful and alignment looks OK, home the ATC (Home andTool Change pushbuttons) – load the carousel and run the TC test program forapprox. 15 minutes (so every pocket is tested at least once). 32. Sample tool changer program:T2001M6;G4 X4.; T2002M6;G4X4.; T2003M6;G4 X4.; T2004M6;G4X4.;M99; |
Home the Tool ChangerKomo Machine – Mach One, Mach II – 180i, 210i
| 1. Install a tool holder in the spindle manually using the OPEN DRAWBAR button. 2. If the carousel will rotate with the ROTATE MAGAZINE pushbutton, put pocket #1 in front of the spindle; if it will not,push in an EMERGENCY STOP button, turn the carousel by hand, and release the E-STOP button once it is close. 3. To lower the spindle manually:a) Open the small panel door, locate the valve with a 3/8″ clear line and a 3/8″ blue line as well, use a small bladescrewdriver and lower the spindle using this valve by turning the manual override slot below the electrical coilhood connection (DIN plug). The cable going into the connector should be labeled O1583, turn this to the 1position to lower the spindle into the tool change position, then turn the 1/0 manual override back to 0. |
| Manual Override shown in the On or “1” position. |
| b) Find the valve with the yellow and black hoses, the cable going into the DIN connector has a label, find the wirelabel O1328, turn the manual 1/0 slot to the 1 position to extend the carousel into the spindle. This valve can beturned back to the 0 position. This will make the gripper go around the tool. Press in an EMERGENCY STOP torelax the motor, this way it is truly in the right position. leave it on for the remainder of this procedure. |
| Manual Override shown in the Off or “0” position. |
| Note: For all valves to work properly they must be in the 0 position once finished. |
| 4. Press SYSTEM hard key (the keys to the right of the display). 5. Press RIGHT ARROW soft key, + key, 3 times (soft keys are under the screen). 6. Press PMM soft key (see figure A). 7. If you have more than one spindle you will need to select the correct group # by using the NEXT↑ and BACK↓ softkeys, if you have only one spindle, this step will be disregarded. 8. Press SYSTEM soft key (see figures B and C). 9. Press PARAM soft key (see figure D). 10. Press DOWN ARROW cursor hard key down to Parameter #11 (see figure E). 11. If this parameter reads 10000000, you will need to change it to 10000001 to mark the home position. Whenever youchange this parameter, shut down the control, and power back on again. 12. If you have not lost home and need to reset the tool changer to the correct position, you will need to toggle theparameter from 10000001 to 10000000 and back to 10000001. Remember to power off after each time you changethis parameter. 13. Before any tool changes can be made, the carousel has to be retracted, do this by turning the manual 1\0 slot on theopposite valve of O1328, this valve is labeled O1329. 14. Next, turn the manual 1\0 slot on the O1585 valve from the 0 position to 1, this should raise the spindle back to theupright, home position, and make sure all over ride slots are back to the 0 position. |
Home the Tool ChangerKomo Machine – Mach IIS, Mach III – 180i, 210i
| 1. Install a tool holder in the spindle manually using the OPEN DRAWBAR button.2. If the carousel will rotate with the ROTATE MAGAZINE pushbutton, put pocket #1 in front of the spindle; if it will not,push in an EMERGENCY STOP button, turn the carousel by hand, and release the E-STOP button once it is close.3. To lower the spindle manually:a) Remove the red cover from the tool changer, locate the valve with a single 3/8″ clear line, use a small bladescrewdriver and lower the spindle using this valve by turning the manual override slot below the electrical coilhood connection (DIN plug). The cable going into the connector should be labeled O1583, turn this to the 1position to lower the spindle into the tool change position, leave it there until told otherwise. |
| Manual Override shown in the On or “1” position. |
| b) Find the valve with the yellow and black hoses, the cable going into the DIN connector has a label, find the wirelabel O1328, turn the manual 1/0 slot to the 1 position to extend the carousel into the spindle. This valve can beturned back to the 0 position. This will make the gripper go around the tool. Press in an EMERGENCY STOP torelax the motor, this way it is truly in the right position. leave it on for the remainder of this procedure. |
| Manual Override shown in the Off or “0” position. |
| Note: For all valves to work properly they must be in the 0 position once finished. |
| 4. Press SYSTEM hard key (the keys to the right of the display). 5. Press RIGHT ARROW soft key, + key, 3 times (soft keys are under the screen). 6. Press PMM soft key (see figure A). 7. If you have more than one spindle you will need to select the correct group # by using the NEXT↑ and BACK↓ softkeys, if you have only one spindle, this step will be disregarded. 8. Press SYSTEM soft key (see figures B and C). 9. Press PARAM soft key (see figure D). 10. Press DOWN ARROW cursor hard key down to Parameter #11 (see figure E). 11. If this parameter reads 10000000, you will need to change it to 10000001 to mark the home position. Whenever youchange this parameter, shut down the control, and power back on again. 12. If you have not lost home and need to reset the tool changer to the correct position, you will need to toggle theparameter from 10000001 to 10000000 and back to 10000001. Remember to power off after each time you changethis parameter. 13. Before any tool changes can be made, the carousel has to be retracted, do this by turning the manual 1\0 slot on theopposite valve of O1328, this valve is labeled O1329. 14. Next, turn the manual 1\0 slot on the O1585 valve from the 0 position to 1, this should raise the spindle back to theupright, home position, and make sure all over ride slots are back to the 0 position. |
Home the Tool ChangerKomo Machine – Mach IISLogic version M2SZ1-6 or later
1. Empty carousel.
2. Load a tool holder in the spindle.
3. Make sure machine is not in TC AUTO mode.
4. Hold down the OT BYPASS pushbutton, TOOL CHANGE pushbutton and the IN POSN pushbuttons simultaneouslyuntil the TOOL CHANGE and IN POSN pushbuttons illuminate. The spindle will drop to the tool change position andthe carousel should now turn freely (or somewhat freely). You will see this message: TC HOME ACTIVE – POSITIONTOOL IN POCKET AND PRESS HOME TO COMPLETE.
5. Slowly turn the carousel to the approximate home position (pocket 1 in line with the spindle).
6. Use the + pushbutton (located to the right of the IN POSN pushbutton on the operator panel) to extend the carouselinto the spindle.
7. Press the HOME pushbutton to set the reference point and re-enable the TC servo.
8. Retract the carousel using the – pushbutton (to the left of IN POSN).
9. Raise the spindle with the pushbutton directly above the IN POSN pushbutton.
10. Press the TOOL CHANGE pushbutton to complete the reference sequence. You should see this message: TC HASBEEN SUCCESSFULLY REFERENCED.
11. Cycle power.
12. Home the ATC and empty the spindle as required.
13. Command a tool change to verify carousel position.
14. If successful, home the ATC again and load a tool in pocket 1. Command a tool change for pocket 1.15. If tool change is successful and alignment looks OK, home the ATC again. Load the carousel and run the TC testprogram for approximately
15 minutes.Raise SpindleRetract Extend CarouselCarouselLower Spindle to TC Position Note: These push-buttons will only perform this way when TC HOME mode is active (after the OT BYPASS, TC and IN POSN pushbuttons have been simultaneously pressed and held for 3 seconds).- IN POSN +
Home the Tool ChangerKomo Machine, – Innova – 210-MB with Beta Drive1. Using the ROTATE MAGAZINE pushbutton on the tool changer rotate the tool changer until pocket #1 is facing thespindle. If it will not rotate with the button, it will need to be aligned manually to line up with pocket #
1.To line it up manually insert a tool holder into the spindle. Shut off the air supply to the machine and you will be able to push the tool changer in by hand to line it up with pocket #1.
2. Push E-STOP with tool holder pocket #1 aligned. (REMAIN IN E-STOP UNTIL DONE).
3. Click SYSTEM (center).
4. Click CHAPTER (left).
5. Click NEXT.
6. Click RELAY (center or handy page on some models).
7. Turn PARAMETER WRITE on (put check in the box, must be in MDI).
8. Go to the KEEP RELAY screen.
9. Turn K0.2 and K0.3 on (put checks in the boxes or some machines use K0.4 and K0.5)
10. Example K000 o o o o \ \ o o
11. Shut down Windows and power off computer, and turn back on.
12. Repeat steps 3 and 4.
13. Click DATA (center).
14. Click OPR (right).
15. Click GROUP DATA (left).
16. Click GROUP COUNT (pull down and pick 2)
17. Set #1 (D14) data to 11 and hit TAB, set #2 (D16) data to 128 and hit TAB, and hit CYCLE STOP. It should flash to clearhome.
18. Set #1 (D14) data to 11 and hit TAB, set #2 (D16) data to129 and hit TAB, and hit CYCLE STOP. It should flash to sethome.
19. Go back to the RELAY screen.
20. Click FCT (left).
21. Repeat steps 3-4-5.
22. Turn K0.2 and K0.3 (or K0.4 and K0.5 if used above) off (un-check the box).
23. Turn PARAMETER WRITE off (un-check the box).
24. Power off (off/on).
25. Pull E-STOP back out.
26. Turn air back on to the machine.
27. Try to home the tool changer. If the error is still there, rotate magazine and power off (you must take tool changerout of AUTO mode).
Home the Tool ChangerKomo Machine – Dynamic Tool Changers (ride with the spindle)Logic versions MXS1-7, TGT4-0, F1-0, FTT1-0, M3FBT4-5, M3LRT4-7, MS5A2-0 and later
1. Place a tool holder into the spindle manually.
2. If the machine has a rotary axis, program the rotary axis to the proper position determined using the table below:
3. Turn on the proper keep relay for the tool changer you are referencing. This keep relay will turn off automatically.
4. The carousel should now turn somewhat freely and you should see a message similar to this:
5. While in reference mode:Pressing “5” on the touch screen will raise the spindle. Pressing “INPOS” on the touch screen will lower the spindle. Pressing “+” on the touch screen will extend the carousel. Pressing “–” on the touch screen will retract the carousel.
6. If the carousel alignment is off vertically, use an indicator along with the 5, INPOS, + and – buttons to correct theheight difference.
7. Rotate the carousel manually 360 degrees and then align pocket 1 to the spindle (the carousel should be empty ofall tools).
8. Extend the carousel into the tool holder using the + button.
9. Press the HOME pushbutton to continue the reference sequence. You should see a message similar to this:
10. At this point the beta home position has been set.
11. Retract the carousel using the “–” pushbutton and then raise the spindle using the “5” pushbutton.
12. Press the TOOL CHANGE pushbutton to complete the sequence. You should see a message similar to this:
13. Cycle power on the control by properly shutting down (not restarting) Windows and pressing the Power Off buttonon the HMI.
14. After powering on, home the ATC (while in TC MANUAL mode, press the HOME pushbutton and then the TOOLCHANGE and CYCLE STOP pushbuttons simultaneously). Empty the spindle as required. Even if the spindle is emptythe DRAWBAR pushbutton must be pressed.
15. Turn the RAPID OVERRIDE knob to 20%. Command a tool change to an empty pocket to verify carousel position(Example: T2001 M06 ;).
16. If successful, home the ATC and load a tool into pocket 1 of the carousel. Command a tool change for pocket 1(T2001 M06 ;).
17. If tool change is successful and alignment looks OK, home the ATC (while in TC MANUAL mode, press the HOMEpushbutton and then the TOOL CHANGE and CYCLE STOP pushbuttons simultaneously), load the carousel and runthe tool changer test program until every pocket had been tested.
Home the Tool ChangerKomo Machine- Static Tool Changers (stationary, do not ride with the spindle)
1. Place a tool holder into the proper spindle manually.
2. If the machine has a rotary axis, program the rotary axis to the proper position determined using the table below:
3. Turn on the proper keep relay for the tool changer you are referencing. This keep relay will turn off automatically.
4. The carousel should now turn somewhat freely and you should see a message similar to this:
5. While in REFERENCE mode, if the tool changer has a slide and it is enabled:Pressing “INPOS” on the touch screen will extend the carousel.Pressing “5” on the touch screen will retract the carousel. While in REFERENCE mode, if the head has a slide:Pressing “4” on the touch screen will raise the spindle. Pressing “6” on the touch screen will lower the spindle.
6. Extend the carousel (if on a slide) and rotate it manually 360 degrees. Then align pocket 1 to the spindle (thecarousel should be empty of all tools).
7. Use the MPG to position the tool holder into pocket 1 on the carousel.
8. Press the HOME pushbutton to continue the reference sequence. You should see a message similar to this if there isa tool changer slide:If there is no tool changer slide you will see a message similar to this:
9. At this point the beta home position has been set and the position of the tool changer has been saved into G.Data.
10. If there is a tool changer slide retract it using the “5” pushbutton. If there is no slide present, MPG the Y axis directlyout of the carousel approximately 16″.
11. Press the TOOL CHANGE pushbutton to complete the sequence. You should see a message similar to this:
12. Cycle power on the control by properly shutting down (not restarting) Windows and pressing the POWER OFFbutton on the HMI.
13. After powering on, home the ATC (while in TC MANUAL mode, press the HOME pushbutton and then the TOOLCHANGE and CYCLE STOP pushbuttons simultaneously). Empty the spindle as required. Even if the spindle is emptythe DRAWBAR pushbutton must be pressed.
14. Turn the RAPID OVERRIDE knob to 20%. Command a tool change to an empty pocket to verify carousel position(Example: T2001 M06 ;).
15. If successful, home the ATC and load a tool into pocket 1 of the carousel. Command a tool change for pocket 1(T2001 M06 ;).
16. If tool change is successful and alignment looks OK, home the ATC (while in TC manual mode, press the HOMEpushbutton and then the TOOL CHANGE and CYCLE STOP pushbuttons simultaneously), load the carousel and runthe tool changer test program until every pocket has been tested.
17. The tool change position is saved in G.Data. In order to see the positions, a data table needs to be setup.a. To get to the G.Data press SYSTEMPMCPMCPRMDATA.You will see a screen similar to this:
18. If there is not a data table setup at D700 you will need to set the following:TYPE=2, NO. OF DATA=8, PARAMETER=0, ADDRESS=D700.
19. Once the data table is setup, press the G.DATA button at the bottom of the screen.You will see a screen similar to this:
The memory locations are assigned as follows:
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